2005-04-05 - Thank you lord for this day
2005-05-01 - Chain / Sprockets and Transmission
Noise
2005-04-24 - Parts are here!
2005-05-29 - Argh!!!
2005-05-31 - Argh!!!!!!!!!
2005-06-03 -YES!!!!!!!!!
2005-06-07 -DAMIT!!!!!!!!!
2005-06-28 -
Vancouver - First tour
2005-12-29 - Well I lived!
2005-04-05 - Thank you lord for this day
I remember my Uncle Rod taking me for my first motorcycle ride aboard
his predominantly orange and white Kawasaki 100... my 5 year-old-legs
hung down from beside the gas tan - as I rode ahead of him on the
saddle...
And almost as vividly I recall my Grandpa Ronnie picking me up, and
driving me to elementary school aboard his Kawasaki 90... fitted with a
sissy bar he welded with his own hands on his coffee break - as he
worked as a machinist at the University of Calgary Science's Machine
shop..
Later I would learn the Hodaka piston moving us along was ground down
to fit the 90 cc cylinder during a Kawasaki parts shortage, again with
his own hands.
As time passed I learned with amazement of the OTHER engine parts he
made himself on other coffee breaks - with his own hands.
I started riding when I was 10 years old... I kept my tires firmly
(well mostly) planted in the dirt for a number of years... A CT70 turned
to a TS75.. and then an XL100.... TY125 and PE175...
One day my dad bought a Honda CB125 street bike.. A radical
technological leap for him from his original Honda 60...
Before long we were riding two-up, the wind embracing me as I clung
to his waist...
... and not much long after that - two-up - only this time with my
hands on the bars and he clinging to my waist...
... then the hands of time turned life's pages... before I knew it 15
years had gone by in my absence from motorcycling.
I was now married for 11 years, had a 9 year-old-son, 4 cats and a
high stress job in support of a busy Defense Engineering company...
Something was missing... Or was this my mid-life crisis beginning? At
any rate, as much as I love my Red Ford Mini-van - I needed to swap 4
wheels for two....
So after living a fairly "CAREFUL" life and suffering a cold that
turned into a collapsed lung and near death experience (least from my
perspective) and a Disneyland vacation that turned into a 7 month
convalescence, ending in spine surgery... I decided to take a few more
calculated risks in my life.. I bought a 92' Seca II from a co-worker...
The bike previously belonged to another co-worker who kept it in his
family since a year after the original owner abandoned it...
It lovingly was passed from brother to cousin, to brother and back,
until it came to a brother of a different sort - a brother of the road
(me).
Well, today I piloted that bike and got my Alberta Class 6 Motorcycle
license. I was flattered when the examiner told me I was the best person
he has tested in quite some time..
As I made my inaugural ride as a licensed driver along some of the
Calgary area's secondary highways - I hit that happy, magic mental place
where everything all came together in a moment of the sweetest bliss
imaginable...
A mile wide grin across my face - I came to embrace the road and the
wind and the thrill of being back on two wheels...
I hope that I never forget this day...
I'm not a religious man, but I must say: Thank you lord for this day,
this rebirth, this wonderful gift...
Thank you for the earth, and sky, for the brothers and sisters of the
road, and for those two wheels under me, carrying me on to my next
life's chapters..
AMEN...
2005-05-01 - Chain / Sprockets and Transmission
Noise
So I'm out riding one evening a few weeks ago... and I notice my bike
seems to be making this really "rattly" sound...
I stop and give her quick check and don't see anything apparently
wrong...
So I go home and a few days later I get out the torque wrench and the
Factory shop manual (given to me by Chris Patterson - thanks again
Chris!) and I go over every fastener and tighten them to torque spec....
Hmmmm.... still noisy.... Horror!!! Is it my transmission!!? Is
something horribly wrong!!? Will it be worth fixing on my $1800 bike!!?
Will I be down for the season!!?
So I take a few deep breaths... and decide not to think the worst...
Today I yanked off the shift lever and chain guard and front sprocket
cover...
Man.... I don't remember any of my old bikes ever being this greasy
and gunky... Yuck!
I spend the day cleaning up grease and crud, scraping it, wiping it,
brushing it, using up a roll of paper towel and an old hand towel and
lots of hand cleaner!!! It's not spotless, but good enough...
I read the manual and it says "clean the chain with kerosene"... I
think - hey that stuff is flammable... I get some non flammable solvent
and then I think - hey - wonder if that's safe for O ring chains... only
now I'm done.... ;-(
Anyway I get the chain and sprockets all nice and clean... Then I see
the front sprocket is missing a tooth.;-( Dam...! I'm happy cuz maybe
that's the source of the nose... but I am sad cuz I think - man I gotta
spend cash again.... How much will it cost I wonder....
Then I measure the chain and see it looks stretched beyond the 10
link 150 mm limit published in the manual... Crap... now I need a new
chain.... and I guess if I am replacing the chain and front sprocket I
should do the rear sprocket too.. Dam.... How much will all this
cost.... And is this my noise? Or is there something else looming that
is wrong....
... stay tuned.....
2005-04-24 - Parts are here!
Ok, I got my parts this week!
2005-05-29 - Argh!!!
Well, I could not find a darn socket to fit my
existing torque wrench ( 1/4 drive)! I bought that size because that's
what all my current sockets were.
So I may need look at renting a torque wrench with
a
bigger drive since at this point its too darn expensive to buy one for
this single job.
I will likely use Bill's (from the Seca yahoo
group) suggestion and get a grinding wheel of some type for my drill and
I don't have a Dremel. Great idea and I never would have thought of
that. Thanks again, Bill!
So to try and get it off I bought a 30 mm
combination
wrench, With the help of my 9-year-old on the rear brake and the top run
of the old chain on (cant seem to get it back together) and I can't get
the nut to break free. Not sure if its seized or if I just don't have
enough leverage.
So I sprayed a bunch of WD-40 on to see if that
will penetrate and loosen things up.... Now I am just waiting for
another try while I call around to see who rents what.
LATER ON....
Well, I called a number of tool rental places around town: and held,
and waited, and held, and waited to discover - no one on the first half
of my list rents torque wrenches!!!! ;-(
Before I started calling the second half of my list, I phoned my
80-year-old grandfather (and former machinist / mechanic) to see if he
and any wisdom for me. He graciously offered to lend me his torque
wrench and breaker bar. But he didn't have the socket I needed.
I drove over and picked them up and had a nice, but brief, visit.
Then I drove over to the tool store I was at yesterday (that had a dozen
of the 30 mm sockets) to find they were now sold out AND not expecting
any more for three weeks!!!!!! :-(
So I went to a second store, got the socket right away, and then waited
20 minutes in line at the cashier. After I finally got up to the
cashier, she informed me they don't accept debit cards at till #1 (funny
I didn't see the sign indicating this - maybe because there was not
one).
Frustrated I moved over to till #4 and within another 10 minutes was out
the door with my $10, 6 point, 30 mm socket!!! Wee haw!!!
I rushed home and had a bite to eat while I waited for my Dad and laid
out my tools.
Well, we tried a dozen times to no avail. The nut WILL NOT budge. And
despite the 6 point socket and a health dose of care, the nut is
starting to round! :-(
So now I am debating my next move...
- But more tools? Maybe an impact driver and 5 lb hammer? (would this
damage the shaft)?
- Heat the nut with a torch (hmm would this damage the oil seals)?
OR
- Split the nut with a steel chisel (might I bend the shaft if I do
this)? And of course wait for a new nut from my trusty Yamaha dealer....
...SIGH...
2005-05-31 - Argh!!!!!!!!!
Well, I borrowed an electric impact wrench from a coworker (thanks
Jackie!!). Several
attempts with it yielded no result - it won't budge.....
..SIGH...
2005-06-03 -YES!!!!!!!!!
On Wednesday while I was stuck in traffic, I called my nearest Yamaha
Shop - Walt Healy Motorsports (http://www.walthealy.com/)
and explained my predicament with the front sprocket nut.
Service Manager Jeff said to bring it over anytime and they would pop
it off with their air impact wrench.
So today with the generous help of my coworkers Sean (extra muscle)
and Dave (muscle truck and tie downs) we stopped by to see Jeff and
Technician James.
One we got Dave's truck backed into their service bay, James went to
work with the impact wrench and the propane torch. In about 15 minutes
they had the nut and old front sprocket off, and the new sprocket and
lock washer on. All for under $20 with tax!!! Thanks guys!
And thanks also to Dave and Sean for their help. Guess I will be
buying the next round of Donairs at the Cedar's Deli. :-)
And thanks to the members of the Seca lists for all their input!
Tomorrow the rain might stop and I might get be rear sprocket on and
maybe the chain!!
2005-06-07 -DAMIT!!!!!!!!!
Well it's been raining pretty much constantly... Near record rainfall
for this time of year here, and a risk of flooding for those south of
Calgary...
While happy not to be under water - man am I ever feeling defeated
right now! :-(
Well, I pulled the rear wheel off while the rain was light, and just
as I got it off the sky opened up...
So, much to my wife's displeasure, I covered the kitchen floor with
newspaper and brought the rear wheel in.
I clean up everything and checked the rubber dampers (they looked
good to me) then decided I better check the bearings while I got
everything off.
Having never done bearings, I did not have a "drift" to get them out.
Nor did I realize how hard it was to get them out!
So I followed the directions in the manual to get the two left side
bearings out, only I used a sturdy flat screwdriver.
I got the left bearings out, to discover they were sealed units! DOH!!!
So I start to pound the right bearing out and its tough!!! Really
tough!! But I got it out!
Happily the bearings all seem fine and I repacked the right one after
cleaning it in fresh solvent and shaking it and letting it air dry (no
compressed air in the kitchen).
Trouble is I scored the back of the right bearing and the spacer. :-(
So I got to see a Machinist friend of mine, Frank. Frank is busy as
hell but guides me as I round file and emery the burrs out of the spacer
and off its edges and lightly Dremel and emery the slight score out of
the back of the right bearing.
I reassembled the wheel on Frank's bench, pounding the bearings back
in with a large rubber hammer and sockets just larger than the bearing
diameter (as directed by the manual).
At that point I am feeling pretty good... I did something for the
first time I was not 100% sure of, and even though my inexperience
caused me to mess up a bit, I was now back in the game with a good
outcome thanks to Frank's help and a bit of patience and sweat.
Next I spread the old and new chains out on Frank's welding table,
placing the new on clean paper towel so it wont pick up and metal bits.
I count the pins on the old chain repeatedly to be sure I have the
right number. I'm a bit confused (still) what constitutes the 110
"links" I need, but I figure if I use the old as a model I'm good.
I write the number down so I don't get mixed up...
So I count the new chain, several times, and mark it with a felt pen
where the pin needs to come out...
I adorn a face shield and grab the Dremel. I try and cut the pin off
and the Dremel wheel shatters and hits the face shield. Ok, glad I wore
that face shield!!!
I replace the Dremel wheel and start again, only to slip and lightly
cut my right palm.... Ok, another lesson learned.
I put on some work gloves and Dremel at medium speed until the pin is
ground down.
I grab a punch and bal peen hammer and some metal scraps left over
from the milling machine. The scraps support the chain, but to allow
some clearance for the pin to come out. I gently pound the pin out.
Good job I think! Chain is the right length and clean and not bent
from the hammering (cause I was so careful). ;-)
I pack up, thank Frank, and head out to the car with my wheel and
other bits. Even though its still raining I am very pleased with
myself... ;-)
Today for a while the rain in light so I brave it and after some
serious struggling - reinstall the wheel, Loctite the rear sprocket
bolts, and torque it to spec! Excited, I think I will be ready for a
ride tonight in my new waterproof pants I just got, and back on the road
after over a month of down time!!!
I grab the new chain and that’s when I discover the old sprocket was
a 47 tooth and the new is a 48 and now my dam chain is too bloody
short!!!
Granted I learned something valuable here - not to assume the
sprocket on the bike was stock and order a stock sprocket and not to cut
before counting teeth. :-(
So what now is my next move? I don't really know:
- Am I out 70+ bucks on the chain and need a new one (another 70+
bucks)?
- Do I try and return the 48 tooth and get a 47 (maybe paying a
restocking fee)? Or try and get my $50+ back by selling the sprocket
used in the classifieds?
- Can I back off the chain adjusters enough to use what I have now?
Right now the brake side does not seem to want to move back anymore and
I'm not sure how to coax it back more.
2005-06-28 -
Vancouver - First tour
Well tomorrow I set off on my first tour aboard the Seca. I am
excited and a bit nervous. The excitement definitely outweighs the worry
though.
My wife on the other hand is sick with nerves and feels I will not
make it back alive. Her friends and mother think I am "crazy" and
reckless.
I have done al I can do to reduce the risks and now its tome to go
forward.
My son thinks I should go and if I die then at least I died doing
something I really wanted to do. Thanks son! See ya when I get back! :-)
I feel that life is for living and adventure and while I'd rather not
die, if it happens on the bike its better than at my desk from a
heart attack.
I adopted this philosophy in 2003 when I ended up in the hospital
with a collapsed lung. At that time I said, "if I get out of here, I'm
getting a motorcycle!".
I packed and repacked a dozen times and threw out stuff I didn't
need. This was a big learning process, although tedious..
My buddy Dave helped out with the loan of some sport saddle bags. So
at least now I can carry some clothes. :-)
Tomorrow I need gas, cash and to check oil and tires and off I go.
I'll try and write from the road and update you as to where I am and
what I am thinking.
Later...
2005-12-29 - Well I lived!
Sorry I didn't write. But I will try and redeem myself and update you now... :-)
Yes I made it back alive. My wife's words (tongue-in-cheek) upon my safe return home,
"See l told ya you couldn't do it"!
Well its been six months now (wow...) and while l never intended to wait this long to make an entry here - l guess shit happens.
Not sure now how l planned to make updates from the road . l must have been thinking I would have more access to friends and public computers, or that l would post to the Seca lists via my cell and update here later, but I didn't - and never really tried - sorry.
Tonight as I write I am playing with making updates using a Palm Tungsten C, Wi-Fi, SiEd and a demo of VFSFTP+.
Its working pretty good, but l can see l have managed to break some of this pages
"Front Page" attributes. I'll see if l can fix them later.
Back to the trip....
I awoke early after a very sleepless night that was filled with a mix of
apprehension and excitement.
I remember the air was cool, my fingers felt chilled as I ran the pack straps
through them, lashing my bags to the bike. Tanya sat in her robe, smoking a cigarette nervously, wishing I would reconsider and take the
mini-van.
The oil was good, the tires were good. I snapped the key on, the lights and
the horn were good as well. I pulled out the choke and thumbed the starter - the Seca
rumbled to life.
I heaved the loaded bike backward on the damp grass and pointed it toward the
back gate. Getting off, I opened the gate, then hugged and kissed Spencer and Tanya goodbye.
A tear welled up in Tanya's eye and rolled down her cheek as my yellow gloved hand waved one final goodbye and I
lurched out the gate and into the alley.
As I motored through the neighborhood and off toward the highway, rush hour drivers were starting to make their
way into the city for work.
Under my full-face HJC, the smile forced my cheeks into the padding and I wondered... what adventure
would the day bring?